Heat Treatment Training Course

Heat Treatment Training Course for New Zealand and Global Heat Treatment and Pasteurization Operators and Supervisors across All Food Sectors.

Course Cost: See below

Pasteurization & Heat Treatment Courses

Our Heat Treatment Training Courses are designed for global and New Zealand Heat Treatment and Pasteurization process operators and supervisors across all food sectors to regulatory (MPI – Code of Practice, FDA, CFDA, EU) and certification standards (GFSI, BRCGS, SQF, WSE, FSSC).

Global Pasteurizer Operator Training:

  • Basic Pasteurization Course (1 Day)
    • Cost: $395 NZD + 15% GST or approx. $299 USD
    • Training Content: View here
  • Advanced Pasteurization Course (2 Days)
    • Cost: $695 NZD + 15% GST or $525 USD.
    • Training Content: View here
  • Pre-requisites: Employed or looking to work in a working pasteurization system e.g. Batch/HTST/Vat/Other
  • Includes: Course material and resources
  • Training Delivery: Online video conferencing over Zoom
  • Gain: Certificate of Achievement

New Zealand Pasteuriser Operator Dairy Training:

  • Heat Treatment Course US 4829: 1 Day

  • Continuous Flow Pasteurization Course US 19334: 1 Day
  • Pre-requisites: Employed in a working pasteurisation system e.g. HTST/Batch/Vat/Other
  • Gain: Certificate of Achievement
  • Includes: Course material and resources
  • Training Delivery: On-site and online Zoom video conferencing options available

Global Pasteurizer Operator Training – Basic

Course Content (1 Day):

  • History and Process of Pasteurization
  • Introduction to Food Microbiology & cGMP
  • FSMS & Hazard Controls (MCPAN+)
  • Codex Alimentarius and/or Provincial Industry Regulation /Codes
  • Pasteurization of Product Vat or Other (LTLT, HTST, UHT) e.g. Dairy, Juice, Beverages, Beer, Liquid Egg Processing etc.
  • Types of Pasteurisation Equipment, Purpose, Tables: TTHT
  • Cleaning & Sanitation & Hygiene Requirements
  • Operator Responsibilities & Record Keeping
  • Introduction of HACCP & Verification
Basic Training begins at 6 PM New Zealand Time.

Auckland

Dubai

Vancouver

Beijing

Global Pasteurizer Operator Training – Advanced

Course Content (2 Days):

  • HTST/UHT Pasteurization Equipment Types & Design Separators, Clarifiers and Homogenizers: Design, Function and Operation: Standardization
  • Indicating Thermometers & Fail-safes
  • HTST/UHT: Regeneration, Controllers, Flow Diversion Valves, Pumps and Monitoring
  • Large Systems: Mag Flow Meters, Flow Diagrams, Cross Connections & Operator Verification Trend & Graph Checks
  • History and Process of Pasteurization
  • Case study reviews of recent food safety break-downs and learning
  • Introduction to Food Microbiology & cGMP
  • FSMS & Hazard Controls (MCPAN+)
  • Codex Alimentarius and/or Provincial Industry Regulation /Codes
  • Pasteurization of Product Vat or Other (LTLT, HTST, UHT) e.g. Dairy, Juice, Beverages, Beer, Liquid Egg Processing etc.
  • Types of Pasteurisation Equipment, Purpose, Tables: TTHT
  • Cleaning & Sanitation & Hygiene Requirements
  • Operator Responsibilities & Record Keeping
  • Introduction of HACCP & Verification
Advanced Training begins at 8 AM New Zealand Time.

New Zealand Heat Treatment & Pasteurization Dairy Training

Course Content:

  • Case study reviews of recent food safety break-downs and learning
  • Brief review of Global Standards and RMP Requirements in New Zealand requirements
  • Heat Treatment Code of Practice
  • The HACCP principle of Verification in relation to Pasteurization and Heat Treatment as a CCP
  • On course completion, operators are able to:
    • Understand the history and process of pasteurization
    • Explain heat transfer, heat treatment and pasteurization in specific food sectors e.g. dairy, juice, beer, liquid egg processing.
    • Explain principles of heat transfer and energy recovery within a heat exchanger or pasteurizer
    • Explain heat transfer systems and heat exchange media used in the food industry
    • Explain heat treatment of product in the context of operators’ own process
    • Explain the operation of a high-temperature short-time HTST, low-temperature long-time LTLT and UHT pasteurization systems
Heat Treatment Training Courses

Pasteurization Courses Overview

Purpose of Pasteurization & HT

Types of Pasteurizers & Heat Exchangers

Juice Pasteurization Overview

Tunnel Pasteurization Overview

Egg Pasteurization Process Overview

New Zealand Heat Treatment Training Options & Codes

Unit standard 4829

Describe heat transfer and heat treatment in a dairy processing operation

Pasteurization Operators credited with this unit are able to describe:
heat transfer mechanisms; heat transfer and heat exchange
systems; and heat treatment of milk.

For New Zealand operators only
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Unit standard 19334

Demonstrate knowledge of continuous flow pasteurisation for milk processing

Experienced pasteurisation operators are able to explain: Heat transfer and heat treatment; requirements for continuous flow pasteurisation systems; and of pasteurisation critical control points and control measures.

For New Zealand operators only
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Heat Treatment Code of Practice MPI

Requirements for the design, construction, and operation of equipment, including control and recording instrumentation, used for heat treatment of milk and other liquid dairy material.

Peer-Reviewed Source: MPI
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Pasteurisation of Dairy Products

Times, temperatures and validation evidence of control of pathogens during pasteurisation.

Peer-Reviewed Source: MPI
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Global & Codex Alimentarius Standards

Codex Alimentarius – Milk and Milk Products

Codex standards for milk and milk products adopted by the Codex Alimentarius Commission.

Source: FAO

Applies to Global & NZ Operators
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Code of Hygienic Practice For Milk and Milk Products

FAO code to provide guidance to ensure the safety and suitability of milk and milk products to protect consumers’ health and to facilitate trade.

Source: FAO

Applies to Global & NZ Operators
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FDA Pasteurized Milk Ordinance PMO

Grade “A” PMO, with appendices, recommended for adoption in the United States to encourage a greater uniformity and excellence of milk sanitation practice.

Source: FDA

Applies to US Pasteurization Operators
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Australia Mandatory Dairy Industry Code

To help farmers and processors understand the code and implement its requirements.

Source: Australian Goverment

Applies to Australian Pasteurization Operators
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Global Pasteurization Regulations – China, Canada, India

China GB Standards – Translated

Chinese National Standards applicable to various categories of dairy products.

Source: MPI

Applies to Chinese & NZ Exporters
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National Dairy Code – Canada

Canadian technical reference document (not to be interpreted as regulations) that provides guidance to governing bodies, owners, and employees to produce safe and suitable dairy products.

Source: Canadian Government

Applies to Canada Pasteurization Operators
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Dairy Industry Regulations – Alberta

Dairy Industry Regulations for Pasteurization Operators in Alberta.

Source: Alberta Government

Applies to Alberta Pasteurization Operators
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Food Safety Management Systems Guidance – India

Applicable for food businesses involved in the dairy sector which includes all milk and milk products.

Source: FSSAI Indian Government

Applies to Indian Pasteurization Operators
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Pasteurization: Technical Research Papers

Coxiella Burnetii and Pasteurization

Coxiella Burnetii is a heat-resistant organism of significance. This paper discusses the estimation of the efficiency of pasteurization time & temperature combinations.

Peer-Reviewed Source: NIH GOV

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Heat Transfer Application

The principles of heat transfer are widely used in food processing in many items of equipment. Discussion of the various heat transfer applications that are commonly encountered in nearly every food factory.

Peer-Reviewed Source: NZIFST

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Further High-Pressure Processing Guidance

Heat Treatment, Canning, Commercial Sterilisation, Drying, Acidification, and High-Pressure Processing.

Peer-Reviewed Source: MPI

Read More
Microbiological Risk Assessment of Raw Cows Milk

Risk assessment of raw cow milk brings together information on the public health risks associated with the consumption of raw cows milk.

Source: FSANZ Australian Government

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Global Quality: New Zealand’s Food Safety Systems Recognition

New Zealand Comparability Determination by FDA

Report on the Comparability Determination of the Food Safety Component of the New Zealand’s Ministry for Primary Industries.

Source: FDA

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New Zealand’s Global Role with Codex Alimentarius

New Zealand is a founding member of Codex and chairs two important Codex committees on Milk Products (CCMMP) and Meat Hygiene (CCMH).

Source: FAO

View More

Pasteurization FAQs

What is Pasteurization?

Pasteurization is process of heat treatment using a combination of temperature and time and/or the partial/full sterilization of a product, such as milk, liquid egg, beer, wine, juice to make it safe for consumption. This minimizes the risk of illness from pathogens such as Human Tuberculosis, Salmonella, Coxiella Burnetii, Campylobacter jejuni, Listeria, Thermoduric bacteria and simultaneously improves the product’s quality and shelf-life.

The process was invented by Louis Pasteur in the late 1800s. Pasteur identified the exact time and temperature to kill the harmful microorganisms in the wine that caused illness without changing its taste. He patented the process and called it pasteurization. This process was then applied to other products such as dairy, food products, and beverages across the globe.

What is the legal definition of Pasteurization?

The process of heating every particle of product to the minimum required temperature continuously for the minimum required time in equipment that is properly designed to minimize the food safety risk to the product.

What is the Minimum Time and Temperature Requirements for Pasteurization of Milk?

Pasteurisation is rapidly heating milk to a temperature of no less than 72°C/161°F and retaining it at that temperature for no less than 15 seconds, or rapidly heating milk to a temperature of no less than 63°C/145°F and retaining it at that temperature for no less than 30 minutes.
Code of Practice (COP- Source MPI) / Code of Federal Regulations (CFR Title 21 – Source FDA)

What is a Pasteurizer System?

In the context of a batch or vat, a pasteurizer is not just one piece of equipment it’s a collection of equipment it’s a system.

Pasteurizer systems include but is not limited to:

  • A jacketed vessel
  • Proper outlet valve of solid stainless steel construction
  • Thermometers. There are normally at least three thermometers
  • A recording chart
  • An agitatorCode of Federal Regulations –  Source FDA)

What is disease of wine?

In 1863, Louis Pasteur received a letter from one of Napoleon III’s aides, commissioning him to study the spoilage and “diseases of wine”—a matter of great urgency in France, where wine was vital to the nation’s cultural life and economic prosperity.

In previous experiments, Pasteur had discovered that heating the fermented wine would kill the microbes that caused it to spoil. He wasn’t the first to see that connection. Nicolas Appert, the inventor of in-container sterilization, also known as canning, had already shown that treating food with heat could preserve it. Pasteur’s contribution was to determine the exact time and temperature that would kill the harmful microorganisms in the wine without changing its taste. He patented the process and called it pasteurization. Before long, the process was also used for beer and milk.

To alleviate the problem, Pasteur preheated the wine to 50-60 degrees Celsius which killed the unwanted organisms, extended the shelf life of the wine, and ultimately saved the French wine and beer export industry.

What is Tuberculosis?

Human Tuberculosis is caused by Mycobacterium Bovis that can be found in unpasteurized milk. Source: CDC

The pasteurization of milk didn’t come into practice until the late 1800s. Back then, tuberculosis was commonly carried by milk. A low-temperature, long-time (LTLT) process, also known as batch pasteurization, was first developed to kill the tuberculosis pathogen. The incidence of tuberculosis contracted from milk fell dramatically, and in fact, it no longer makes the Centers for Disease Control and Prevention’s list of food-borne illnesses [source: CDC ].

The first commercial milk pasteurizers were produced in 1882, using a high-temperature, short-time (HTST) process. The first law to require the pasteurization of milk was passed in Chicago in 1908 [source: Sun]. Some people didn’t like the idea of pasteurizing milk in the beginning, for the same reasons that today’s raw milk advocates cite [source: Lewis].

How much does a Pasteurization Course Cost?

Suitable for Global & New Zealand Pasteurizer Operators:

  • Basic Pasteurization Course (1 Day): Cost: $299 USD or $395 NZD + 15% GST
  • Advanced Pasteurization Course (2 Days): $526 USD or $695 NZD + 15% GST

For our global clients, course costs are approximated USD and can vary with the exchange rates for New Zealand dollars on the day of booking. Your payment transaction occurs on a globally secure EWAY platform.

Do other foods or beverages require Pasteurisation?

While most of us think of milk when we hear the word pasteurization, other foods such as fruit juices, egg products and some alcoholic beverages may be pasteurized. Federal regulations in the United States require dairy products be pasteurized only if they’re to be transported over state lines. The exception to this rule is raw milk cheese that has been aged for 60 days or more. Pasteurization is also required for egg products and most fruit juices [source: Cianci]. Other countries that currently allow the sale of unpasteurized milk include countries in the European Union (except Scotland and Northern Ireland) and Switzerland [source: Cazaux, DBIC].

What are the methods of Pasteurization?

Batch or vat pasteurization is the simplest and oldest method for pasteurizing milk. A product such as milk is heated to 154.4 degrees Fahrenheit (63 degrees Celsius) in a large container and held at that temperature for 30 minutes. This process can be carried out at home on the stove top using a large pot or, for small-scale dairies, with steam-heated kettles and fancy temperature control equipment. In batch processing, the milk has to be stirred constantly to make sure that each particle of milk is heated [sources: Lewis, Sun, Goff].

About Food Safe

Food Safe Ltd is Accredited by the New Zealand Government + is a Category 1 NZQA-Registered PTE. Training complies with the Food Safety Regulations, Verifier Audits right across New Zealand as well as with Codex AlimentariusFAO and ISO Standards across the Globe.

Our training is trusted by both well-known New Zealand and Global food companies and heaps of small teams too! Our training is science-based on New Zealand regulatory and globally recognised best practices – MPI, FAO, FDA, EU

Food Safe’s advisory committee includes leading experts, quality and compliance managers, and governance experts. For even more information about Food Safe and the companies we work with, click here

Why Choose us for your Heat Treatment Training?

Food Safe’s Heat Treatment Training:

  • Complements certification (GFSI, WSE, FSSC, BRC, SQF) and compliance (MPI, FDA, CFDA, EU) requirements
  • Is simplified and visual, and supportive of implementing learning back on-job
  • Is delivered by a trained ISO 9001 & 22000 lead auditor
  • It is delivered by a trainer with first-hand knowledge and experience in high compliance operations where Food Safe operates, such as the dairy, meat, and seafood sector. This allows us to transfer best practices.

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HOW IT WORKS

1

Register your Interest

Click the 'Enquire Now' button to register your interest. Please detail your requirements and include information like:
– Number of trainees
– Preferred time-frame
– Training location
You can also call 0800 003 097 or email [email protected] to request the training
2

Communication

We will be in touch with you to discuss:
– Training dates
– Proposal and invoicing
– Training delivery
3

Booking Confirmed

Upon receipt of your payment, your booking will be confirmed.
4

Pre-Training

Your trainer will advise if there is some self-learning to be done before your training date.
5

Training Day

Please arrive 15 minutes before your class starts.

Companies we work with